Chamber Filter-Presses


Chamber filter-presses are the modern equipment for effective separation of solid and liquid phases of medium- and poor-pressing suspensions in chemical, mining, coal, ceramic, food (sugar) and other industries.




In the sugar industry the use of chamber filter-press is the most progressive method of withdrawal of the filter cake.




Chamber filter-press are also used for direct filtration of I-th carbonation juice.





The main operation performed by chamber filter-press:

• filtration;
flushing of sediment;
drying the sludge;
scavenging collector;
discharge of sediment.


Replacement of vacuum-filters to filter-presses will allow:

reduce the loss of sugar in the sediment to the level of 0,03% by weight of beets/cane;
reduce the dilution of juice;
excluded from the technological scheme of vacuum condensing unit of vacuum filters, which consumes a large amount of chilled

water;
exclude the vacuum pumps;
reduce consumption of electricity;
obtain a cake with a moisture content of not more than 30%, which makes it possible to remove it mechanically;

use a special filter cloth for 2 production seasons.




As an example it is represented a chamber filter-press
of Joint Russian-Chinese manufacture with a filtration surface 150m2

Chamber-membrane filter press model PKF 150/1500-U

filtration surface, m2
150
quantity of chambers
40
volume of chamber space, m3
4,5 sediment thickness, mm
50
size of filtering plates, mm
1500x1500


maximum working pressure, MPa
1,0
pressure in the system of hydraulic clamping, MPa
<16
overall dimensions (no block valves), mm
7060x2140x4088 engine power of oil pressure unit, kW
11




The advantages of this filter are:
full automation of the process of filtering based on microprocessor;
simple to operate and maintain automation;
hydraulic membrane wringing of sediment (not required compressor and receiver as in the case of a pneumatic wringing);
the washing device for regeneration of filtering cloth directly on the filter;
effective discharge device: filter discharge time reduced to 7 minutes;
increased to 50 mm depth of the chamber, which increases productivity by 10-12%;
you can adjust the speed of plates movement;
in addition filters can be equipped with "a light curtain»;
electronics of Siemens;
low price.

Filtration equipment is manufactured in strict accordance with national and international standards.

Durability of metal parts and components filter in an alkaline medium saturated juice has been successfully tested on ten Russian sugar factories.


Definition of requirement in chamber filter-presses:

factory capacity, ton of beet\cane per day

3 000

4 500

6 000

8 000

12 000

filtration of the suspension, recommended number of filters

2

3

3

5

6

direct filtration of juices, recommended number of filters

3

5

6

8

10



NT-Prom provides a full range of engineering services for uptake and maintenance of filtration equipment:


testing;
calculation and selection of equipment;
draft of installation;
production and delivery of equipment;
erection, starting-up and adjustment;
commissioning;
guarantee maintenance and post-warranty service
a wide range of polypropylene filter-plates and components for the chamber- and chamber-membrane filters of various brands,

including Putsch, Larox, Andritz, Choquenet etc;
calendered monofilament filter clothes with increased resource;
filter napkins for chamber filter-presses, made by any moulds;
supply of spare parts and consumables.



Contacts



Our filters installed on the Russian sugar refineries

Contacts:
18b, A.Dikogo, Moscow, 111396, Russia
+7 495 363 2966